ZHUSUSHENGCHANGUANLI

ZHUSUSHENGCHANCHENGBENSHIZHIZHUSUSHENGCHANGUOCHENGDEQUANBUFEIYONG，BAOKUO：RENGONG、DIANFEI、MOJUFEIYONG、YUANLIAO、FULIAOSHEBEIJIEJIUFEIYONG、CHANGZUDENG。

注塑加工是一个知识面广、专业技术性和经验性强的行业，它涉及到高分子加工原理、生产计划管理、注塑品质过程控制、注塑工程工艺管理、注塑车间现场管理及安全生产管理等多方面的知识。

ZHUSUSHENGCHANDADAO“ANQUAN、YOUZHI、GAOXIAO、DIHAO” ，SHIXIANZHUSUSHENGCHANJINGJIXIAOYIZUIDAHUASHIQIYEZHUIQIUDEMUBIAO。

RUGUOZHUSUCHANQIAN、CHANZHONGGUANLIGONGZUOBUDAOWEI，JIUHUICHUXIANBULIANGLVGAO、YUANLIAOSUNHAODA、YANWUJIAOQI、PILIANGTUIHUOSHENZHIFASHENGANQUANYIWAISHIGUDENGWENTI，ZAOCHENGSHENGCHANXIAOLVDI、SHENGCHANCHENGBENGAODEJIEGUO；

ZHEIJIUYAOQIUZUOWEIYIGEZHUSUJIAGONGGUANLIZHEBIXUDUIZHUSUSHENGCHANGUANLITIXI、SHUJUCHENGBENGUANLITIXI、PINZHIGUANLITIXIHEPIEGUANLIDOUYAOYOUSHENKEDERENSHI，YAOGENJUQIYEXIANJIEDUANDESHIJIQINGKUANGSHEJIYITAOKEXUEKEXINGDEGUANLIFANGAN，ZHIYOUTONGGUOQUANMIANXITONGWANSHANZUZHIJIAGOU、GUIFANSHENGCHANGUANLILIUCHENG、ZHIDINGZHUSUGONGYIBIAOZHUNHUAHESHEBEIMOJUBAOYANGGUANLITIXI；

ZHIDINGZHUSUCHENGBENSHUJUGUANLITIXI, ZHIDINGZHILIANGBIAOZHUNHECHIXUGAIJINGUANLITIXI、WANSHANHENGXIANGHESHANGXIAGOUTONGGUANLILIUCHENG、GUIFANLIAOFANGGUANLILIUCHENG、WANSHANPEIXUNGUANLITIXI、WANSHANKPIJIXIAOKAOHEGUANLITIXIDENG，SHULIZHENGQUEDEGONGZUOLINIAN,BINGRENZHENLUOSHIPDCADEGUANLIFANGSHI，BUDUANYOUHUASHENGCHANGONGYILIUCHENG、ZENGQIANGGEGANGWEIRENYUANDECHENGBENYISHI，CAINENGCONGGENBENSHANGYUFANGZHUSUSHENGCHANZHONGCHUXIANDEGEZHONGZHONGDAYICHANGWENTI。

完善组织架构：
在工厂生产管理体系中，计划和管制只能在适当的组织里才能有效实施，注塑生产管理系统的建立应先有组织架构做为基础，组织架构图和岗位说明书是帮助管理者管理工厂极重要的手段。组织架构图和岗位说明书设计完成后，就应该找一些适合的人才去执行工作，做到人尽其才、才尽其用，进而完成组织的目标。这样就可以做到大大减少工作出现踢皮球和越级汇报的问题。

ZUZHIJIAGOUKEGENJUCHEJIANDESHENGCHANGUIMOHESHIJIQINGKUANGSHEJI，YIBANLAISHUOKEFENWEIYIXIALIANGZHONG：

1、LIAOFANGHEGONGYIZUGUIZHUSUBUGUAN，GONGYIGONGCHENGSHIYOUZHUSUJINGLIDANDANG。ZHEIYANGDEZUZHIJIAGOUDUIZHUSUZHUGUANDEZONGHENENGLIYAOQIUHENGAO，ZHUSUZHUGUANYAOSHUXIZHILIANGBIAOZHUN、JINGTONGSHENGCHANGUANLI、WULIAOGUANLI、SHUJUGUANLIHEGONGYIGUANLI，HAIYAOJUYOUHENQIANGDEKANGYANENGLI。

ZHEIYANGDEZUZHIJIAGOUDEYOUDIANSHIGUANLICHENGBENDI，SHENGCHANZHICHENGCHUXIANDEWENTINENGGOUZAIZUIDUANDESHIJIANNEIDEDAOJIEJUE，BUZUZHICHUSHIDUIZHUSUZHUGUANDEYILAIXINGDA，GONGZUOXIAOGUOBUJINQUJUEYUZHUSUJINGLIDEGONGZUONENGLI，HAIQUJUEYUZHUSUZHUGUANDEGONGZUOZERENXIN，CHULIBUDANGRONGYIZAOCHENGSHENGCHANSHIKONG。ZHEIYANGDEZUZHIJIAGOUSHIHEYUJITAISHUBUDUODEXIAOCHEJIAN。

2、LIAOFANGGUICANGKUGUANLI，GONGYIZUDULIGAOYIGESHENGCHANBUMEN，ZHUSUZHUGUANZHIGUANSHENGCHANXIANCHANGHESHENGCHANJINDU。ZHEIYANGDEZUZHIJIAGOUMINGXIANJIANSHAORENWEIYINSUDUIGUANLIDEYINGXIANG，XIANGGUANBUMENKEYIXIANGHUJIANDU，GESIQIZHI。ZHEIYANGDEZUZHIJIAGOUDEYOUDIANSHIGUANLIGENGGUIFANHUA，BUZUZHICHUSHIGUANLICHENGBENGAO，SHENGCHANZHICHENGCHUXIANDEWENTIFANYINGMAN。ZHEIYANGDEZUZHIJIAGOUSHIHEYUGAOJINGXIHUAGUANLIDEDAZHONGXINGCHEJIAN。

规范生产管理流程：
在塑料行业日益激烈的竞争环境下，塑料制品工厂需要不断地调整和优化生产管理流程以面对快速变化的市场，快速地响应客户需求，企业的管理体系也需要不断精细化，以提高运营效率和降低运营成本，塑料制品工厂的终极目标要能够支撑业务目标的实现，也需要能够以新流程的快速部署来适应新业务快速推出和不断精细化的管理需要。

YAOZUODAOZHEIDIAN，SULIAOZHIPINGONGCHANGYAOZUOHAOYIXIAJIDIANYAOQIU：

1、ZHIDINGJIEDANGUANLILIUCHENG，DINGDANJIESHOUBIXUYAOGENJUGONGCHANGDESHIJISHENGCHANSHUIPINGHESHENGCHANFUHEZHUANGTAIKAOLV，FANGZHISHENGCHANGUANLIHEYEWUGUANLIGOUTONGBUDAOWEIZAOCHENGBUBIYAODESUNSHI。

2、ZHIDINGZHUSUSHENGCHANGUANLILIUCHENG，SHEJIHEYOUHUAGEGEZHICHENGDIAN，GUIFANGEZHICHENGDIANDEZERENDANDANGHEGONGZUOBIAOZHUN，SHIXIADANDAOJIEDANDEMEIGEZHICHENGDIANDOUCHUYUSHOUKONGZHUANGTAI。

3、ZHIDINGZHUSUIPQCGONGZUOLIUCHENG，MINGQUEXIANGGUANBUMENDEQUANZE，ZAISHENGCHANGUOCHENGYANGELUOSHIZHIXING，BUDUANYOUHUASHENGCHANGONGYI，BAOZHENGCHANPINPINZHIDADAOKEHUDEYAOQIUBINGCHAOYUEKEHUDEDEQIWANG。

4、ZHIDINGZHUSUWULIAOGUANLILIUCHENG，MINGQUEXIANGGUANBUMENDEQUANZE，SUOYOUWULIAOBIXUGENDANJINCHU，QUEBAOWULIAOGUANLICHUYUSHOUKONGZHUANGTAI。

5、ZHIDINGHENGXIANGHESHANGXIAGOUTONGGUANLILIUCHENG，MEIYOUGOUTONG，JIUMEIYOUGUANLI，GOUTONGSHIFOUDAOWEIJIANGZHIJIEYINGXIANGDAOGONGZUOZHILIANGHEJIEGUO，BIXUMINGQUEGUIFANGOUTONGDEJIEKOUHEFANGSHI，SHIGONGSIGEZHONGZHILING、JIHUAXINXINENGSHANGCHUANXIADA，XIANGHUXIEDIAO，WEIRAOQIYEGEXIANGZHIBIAODEWANCHENGTONGCHOUZHIXING。

建立注塑质量标准和持续改进制度
“产品质量是企业的生命”。 塑料制品退货和生产不良率高就是最大的浪废，不但给公司造成较大的经济损失（有形），而且会影响公司的声誉（无形）。

HENDUOZHUSUCHANGCUNZAIYIXIAJIDIANWENTI：XIANGGUANDEZHILIANGBIAOZHUNDEWENJIANHAIMEIYOUCHUTAIHUOBUWANSHAN（JIEGOUTUZHIHEWAIGUANBIAOZHUN），HENDUOWENTIZUIHOUHAISHIYOUZONGJINGLIPAIBANQUEREN；XUNJIANZHIDUXINGSHIHUA，SHENGCHANGUOCHENGFAXIANBULEWENTI,SHANGXIANHOUCAIFAXIANBULIANG；

XIANGGUANBUMENGEGANGWEIRENYUANDUIZHILIANGDEYISHIBUGOU(ZONGYOUYIZHONGCHABUDUOJIUKEYILADEXINTAI)，MEIYOUXINGCHENGYOUZHIDECHANPINSHISHEJIHEGUANLICHULAIDEGONGZUOGUANNIAN；CHUXIANPINZHIWENTIGEBUMENDAOCHUTUIZEREN，ERBUSHITOUCHANQIANJIUKEXUEYUFANGWENTIDEFASHENGHECHANZHONGJIAQIANGXUNJIANKONGZHIHEZUOHAOZIJIANGONGZUODENG。

JIANYUSHANGSHUCUNZAIDEWENTI，YAOZUOHAOYIXIAJIDIANYAOQIU：

1、ZHIDINGSULIAOZHIPINZHILIANGBIAOZHUN，ZHUANGPEIBIAOZHUN、JIEGOUTUZHIHEWAIGUANBIAOZHUNBIXUGUIFANHUAHEMINGXIHUA（JIAGONGXINGGONGCHANGYIKEHUDEYANGBAN、JIEGOUTUZHIHEWAIGUANBIAOZHUNWEIJIZHUN，JIEDANSHIBIXUYAOMINGQUE，ZHILIANGWENTISHIBUNENGMOLENGLIANGKEDE）。

2、ZHIDINGZHILIANGJIANYANBIAOZHUN，BIANZHIJIANYANGUICHENGMINGQUEJISHUYAOQIU、JIANYANXIANGMU、XIANGMUZHIBIAO、FANGFA、PINCIDENGYAOQIU，BINGZAIGONGXULIUCHENGZHONGHELISHEZHIJIANYANDIAN。

3、ANJISHUYAOQIUHEJIANYANGUICHENGDUISULIAOZHIPINJINXINGJIANYAN，JIANCHAYUANSHIJILUSHIFOUQIQUAN，TIANXIENEIRONGBIXUSHIWANZHENGZHENSHI。

4、YANGEKONGZHIBULIANGPIN，DUIFANXIU、FANGONGNENGGENZONGJILU，NENGANGUIDINGCHENGXUJINXINGCHULI。

5、DUIDAIJIANPIN、HEGEPIN、FANXIUPIN、FEIPINYINGJIAYIXINGMUBIAOZHI，FENBIECUNFANGHUOGELI。

6、BAGEGONGXUDEGEZHONGZHILIANGJIANYANJILU、LIHUAFENXIBAOGAO、KONGZHITUBIAODENGDOUBIXUANGUIDANGZHIDUBAOGUAN。

7、BIANZHIHETIANXIEGEGONGXUZHILIANGTONGJIBIAOJIQITAZHILIANGWENTIFANKUIDAN，DUITUFAXINGZHILIANGXINXIYINGJISHICHULIHETIANBAOGAO。

8、ZHIDINGDUIHOUGONGXUBAOKUOJIAOFUSHIYONGZHONGFAXIANDEGONGXUZHILIANGWENTIFANKUIHECHULIZHIDU，BINGRENZHENLUOSHIZHIXING。

9、ZHIDINGZHILIANGCHIXUGAIJINZHIDU。ANGUIDINGDECHENGXUDUIGEZHONGZHILIANGQUEXIANJINXINGFENLEI、TONGJIHEFENXI，MEIXINGQIKAIZHANZHILIANGGAIJINHUIYI，ZHENDUIZHUYAOQUEXIANXIANGMUZHIDINGZHILIANGGAIJINJIHUA，BINGRENZHENZUZHISHISHI。

制定注塑工艺标准化和设备模具保养管理体系
生产工艺是确保产品质量的核心根本，质量标准决定工艺标准，工艺标准的优化又可以提高质量标准。注塑工艺标准应分为注塑工艺参数标准、作业和包装工艺标准两个方面。

ZHIPINDECHENGXINGZHILIANGZHUYAOQUJUESHEBEI、MOJU、YUANLIAOHEZHUSUGONGYICANSHU，GAOZHUSUGONGYICANSHUBIAOZHUNBIXUYAOWENDINGSHEBEI、MOJUHEYUANLIAOSANDAYAOSU，ZHEIJIUYAOQIUWOMENBIXUYAOJIANLISHEBEIMOJUBAOYANGGUANLITIXIHEYUANLIAOSHIYONGGUIFAN。

JIANYUSHANGSHUCUNZAIDEWENTI，YAOZUOHAOYIXIAJIDIANYAOQIU：

1、ZHIDINGSHEBEIANQUANCAOZUOGUICHENGHESANJIWEIXIUBAOYANGZHIDU，GUIFANSHEBEIRICHANGSHIYONGHEBAOYANGBIAOZHUN，YUFANGWEIZHU，DUJUEZHONGDAANQUANSHIGUDEFASHENG，JIANSHAOZHUGUANYINSUZAOCHENGDESHEBEISUNHUAIJILV，BAOZHENGSHEBEIZAILIXIANGZHUANGTAIXIAGONGZUO。

2、ZHUSUGONGCHENGSHICANYUZHUSUJIANKAIMOQIANDENEISHENHUI，CONGZHUSUGONGYIJIAODUTICHUHELIDEYIJIAN,YOUHUAMOJURUSHUIHETUOMOFANGSHI。ZHIDINGMOJUANQUANCAOZUOGUICHENGHERICHANGBAOYANGZHIDU，GUIFANMOJURICHANGSHIYONGHEBAOYANGBIAOZHUN，YUFANGWEIZHU，FAXIANWENTIJISHICHULI，BUDUANYOUHUAMOJUDESHENGCHANZHUANGTAI，ZHUIQIUMOJUZAILIXIANGZHUANGTAIXIAGONGZUO。

3、ZHIDINGHUNLIAOSHANGSE、SHUIKOUPOSUIHUISHOUHEHONGLIAOZUOYEBIAOZHUN，GUIFANYUANLIAOSHENGCHANZHUNBEIQUANGUOCHENG，BAOZHENGSHENGCHANYONGLIAOZHILIANGWENDINGKEKAO。

4、ZHIDINGZHUSUGONGYIBIAOZHUNHUAGUANLIFANGAN，ZUZHITUIGUANGZHUSUGONGYIBIAOZHUNHUADEYOUXIAOSHISHI，XUANDINGHESHIDEXIANGMUGONGCHENGSHIZHUDAOGUANLIFANGANDESHISHI，GEXIANGGUANBUMENBIXUJIJICANYUPEIHE。

制定注塑成本数据管理体系
数据化管理是科学管理的基础。在注塑加工激烈的竞争的今天，生产管理的决策已不能凭感觉拍板，都应以事实和数据为依据。

MRPIIHEERPXITONGJIUSHIHENHAODESHUJUGUANLIGONGJU，DANYINWEITOURUDETAIDA，GANGQIBUDEXIAOXINGGONGCHANGSHANGMRPIIHEERPKEYISHUOSHIBUXIANSHIDE，DANKEYIJIEJIANQIGUANLIFANGFA，GENJUGONGCHANGDESHIJIQINGKUANGZHIDINGXIANGGUANDEBIAOGEHEZHIDUQURENZHENLUOSHIZHIXINGSHUJUDESHOUJIZHENGLI，SHUJUDEFENXI，BAOZHENGSHUJUDEKEGUAN、ZHENSHI，WEISHENGCHANGUANLIDEJUECEHEJIXIAOKAOHETIGONGYIJU。

鉴于上述存在的问题，要做好以下几点要求：
1、制订注塑物料清单（BOM）。
2、制订注塑标准周期和模具的机位人员配置清单。
3、制订注塑订单成本核算制度，注塑订单要独立核算。
4、制订注塑生产看板（生产使用的各种报表）管理制度。
 
完善培训管理体系
人作为生产5要素的核心，所有的生产计划都是靠人去执行，当计划确定后，工作的效果主要取决于执行岗位的工作技能和服务意识。而每个工厂对员工的工作技能和服务意识都会有差别的，这就要求工厂必须根据自身实际情况制定培训管理体系，以满足工厂发展需要。（很可惜很多工厂都是搞形式应付认证的）